Machine Vision, Robotics, Control, and Software to Optimize Your Manufacturing Processes

COMPREHENSIVE INDUSTRIAL AUTOMATION SOLUTIONS

We design and implement customized solutions that increase productivity, reduce errors, and enhance quality. From automated inspection to full-scale robotic cells, we have the expertise and technology to transform your operations

OUR SERVICES

Electronica - Tera Solutions

MACHINE VISION

Intelligent Inspection and Full Traceability.
2D/3D vision systems that inspect, measure, read codes, and guide robots with high precision. We detect defects invisible to the human eye and guarantee 100% traceability across your production line.

When to use it?

  • Automated Quality Inspection

  • Barcode and DataMatrix Reading

  • Optical Character Recognition (OCR)

  • Non-Contact Dimensional Measurement

  • Vision-Guided Robotics

  • Defect Detection with Deep Learning

Technology

Cognex, Visión 2D/3D, Deep Learning,
Industrial LED lighting systems

INDUSTRIAL ROBOTICS

We integrate industrial and collaborative robots (cobots) from market-leading brands to automate repetitive, hazardous, or high-precision tasks. From pick-and-place to welding and palletizing, we design complete robotic cells tailored to your specific process.

WHAT IS IT FOR?

  • Assembly and Manufacturing Automation

  • High-Speed Pick & Place

  • Welding and Sealant Application

  • Palletizing and Depalletizing

  • Machine Tending (loading and unloading)

  • Collaborative Applications Alongside Operators

Technology

FANUC, KUKA, ABB, Universal Robots, Omron

COBOTS — COLLABORATIVE ROBOTS

Accessible automation that works alongside your team.

Cobots from Universal Robots and Omron work safely next to operators without the need for safety cages. They are re-programmable, easy to operate, and offer a typical ROI of 8 to 14 months.

Advantages
  • No safety barriers required (in most cases)
  • Easy re-programming by your own team
  • Lower initial investment
  • Ideal for small batches and frequent changeovers
Applications
  • Precision assembly
  • Vision-assisted inspection
  • Automated screw-driving and torque control
  • Packaging and product presentation
ROBOTIC CELLS WITH INTEGRATED VISION

Robots that see, identify, and act

We combine robotics with 2D/3D machine vision to identify disordered parts, verify assemblies, and perform tasks requiring real-time adaptation.

Technology
  • 3D Vision for bin picking
  • Camera-guided robot systems
  • Orientation and position detection
  • Automatic position compensation

Applications
  • Random bin picking from containers
  • Vision-guided assembly
  • In-line quality control integrated with robotics
  • Flexible palletizing

PLCs AND INDUSTRIAL CONTROL

We design and implement control systems based on PLCs, HMIs, and SCADA to guarantee reliable, traceable, and monitorable operations. We integrate control equipment with robots, sensors, cameras, and plant management systems.

WHAT IS IT FOR?

  • Automated Line and Cell Control
  • Real-Time Production Monitoring
  • Integration of Heterogeneous Equipment
  • Reduction of Unscheduled Downtime
  • Traceability and Data Logging

Technology

Siemens, Rockwell Automation / Allen Bradley,
Mitsubishi, Omron, Bosch Rexroth, Proface

PLC PROGRAMMING

The brain of your automation, programmed for performance

We develop robust and documented control programs for the industry's leading platforms. We utilize Ladder Logic, Function Blocks, and Structured Text according to the IEC 61131-3 standard.

Capabilities

  • Siemens TIA Portal programming
  • Studio 5000 (Rockwell Automation) programming
  • Legacy system migration and upgrades
  • Full technical documentation

Applications

  • Assembly line control
  • Press sequences and CNC machine integration
  • Furnace and thermal process control
  • Automated material handling

HMI AND SCADA

Your plant, visible and under control from any screen.

We develop intuitive Human-Machine Interfaces (HMI) and SCADA systems for real-time supervision. Operators see exactly what is happening on the line, and supervisors have access to reports and trends from any device.

Features

  • Intuitive operator interfaces
  • Real-time alarms and notifications
  • Historical logging of variables and
  • Remote access and automated reporting

Applications

  • Production line supervision
  • Quality control with data logging
  • Recipe and parameter management
  • OEE (Overall Equipment Effectiveness) and efficiency reporting

OUR MACHINE VISION SOLUTIONS

We detect defects, verify correct assemblies, and identify scratches, stains, deformations, or any visual anomalies in your products.

APPLICATIONS

  • Electronic component inspection
  • Assembly verification
  • Surface defect detection
  • In-line quality control

Technology

  • High-resolution Cognex cameras
  • Deep Learning for complex detection
  • Specialized LED lighting
  • Real-time processing

CODE READING AND VERIFICATION

We read 1D/2D barcodes, QR codes, DataMatrix, and Direct Part Marking (DPM) on any surface and under any lighting condition.

CAPABILITIES

  • Reading difficult or damaged codes
  • Multiple simultaneous code reading
  • Content verification
  • Automated database logging

APPLICATIONS

  • Component traceability
  • Labeling verification
  • Inventory control
  • Production tracking

OCR – OPTICAL CHARACTER RECOGNITION

We read printed or engraved text on parts, labels, and packaging. We verify dates, lots, serial numbers, and any alphanumeric information.

FEATURES

  • Multi-font character reading
  • Database cross-referencing
  • Misprint detection
  • Automated report generation

APPLICATIONS

  • Expiration date verification
  • Serial number validation
  • Production lot control
  • Regulatory traceability

DIMENSIONAL MEASUREMENT

We measure dimensions, distances, angles, diameters, and shapes with micron-level precision using 2D and 3D vision.

ADVANTAGES

  • Non-contact (non-invasive) measurement
  • Superior speed compared to manual methods
  • Automated data logging
  • Out-of-tolerance part detection

APPLICATIONS

  • Part dimensional control
  • Tolerance verification
  • Complex geometry inspection
  • Automated size sorting

VISION-GUIDED ROBOTICS

We integrate 2D/3D vision with robots to identify position, orientation, and part type, enabling intelligent pick-and-place and precision assembly.

TECHNOLOGY

  • 3D Vision for bin picking
  • Robot-camera calibration
  • Part orientation detection
  • Real-time position compensation

APPLICATIONS

  • Random pick-and-place
  • Vision-guided assembly
  • Intelligent palletizing
  • Bin picking from containers

DEEP LEARNING AND ARTIFICIAL INTELLIGENCE

We train AI systems to detect complex defects that are difficult to program using traditional rule-based logic.

USE CASES

  • Variable visual defect detection
  • Product classification
  • Model identification
  • Irregular surface inspection

ADVANTAGES OF DEEP LEARNING

  • Learns from real-world examples
  • Adapts to product variations
  • Detects subtle anomalies
  • Continuous improvement with more data

IMPLEMENTATION PROCESS

1. Free Evaluation

We visit your plant, analyze the process, and define objectives.

2. Proof of Concept (PoC)

We validate the solution with your actual parts before you invest.

3. Design and Integration

We develop the complete system: cameras, lighting, and software.

4. Installation and Commissioning

We install, calibrate, and launch the system on your production line.

5. Training

We train your team on basic operation and maintenance.

6. Ongoing Support

Continuous follow-up, optimization, and technical support.

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